Archive for ‘Bodega’

Harvest 2017 – Day 1

September 6th, 2017 | Bodega

[:en]When we opened our shutters this morning, we were just a little shocked. After a beautiful, clear, sunny evening yesterday, the clouds had gathered, and the sky was grey and heavy – almost threatening – and so, what to do? The decision was to cross our fingers, hope for the best and pick grapes.

As it turns out, our gamble paid off. Within a couple of hours the sky was clear, and by lunchtime we were bathed in warm sunshine. By 11am we had already received our first delivery of grapes to the bodega (into our newly revised grape reception), and happily, this flow continued steadily throughout the day. Of course once our press is loaded we get to sample the first grape must of 2017, and make any final adjustments to the presses.

Every year the density of the grape juice varies, and so we often change the time and pressure used for pressing according to the physiology of the berries. Obviously if the juice is thin, as in the vintages with higher rainfall, then we obviously don’t want to ‘over-press’ the fruit and extract too many phenolics (astringency originating from pips and stems). Conversely, in years when there is a lot of sun and the berries are smaller, with thicker skins and very concentrated juice, then we have to strike a fine balance between approaching the best of the must, but without extracting any of the bitterness. Complicated, but calculated.

I have to conclude that our first day passed off very smoothly. No sooner did we empty the press, than we had almost the exact amount of fruit ready to recharge it. Of course, I could claim that it was down to perfect organisation, but I have to admit that it was much more by chance than by precision planning.[:es]When we opened our shutters this morning, we were just a little shocked. After a beautiful, clear, sunny evening yesterday, the clouds had gathered, and the sky was grey and heavy – almost threatening – and so, what to do? The decision was to cross our fingers, hope for the best and pick grapes.

As it turns out, our gamble paid off. Within a couple of hours the sky was clear, and by lunchtime we were bathed in warm sunshine. By 11am we had already received our first delivery of grapes to the bodega (into our newly revised grape reception), and happily, this flow continued steadily throughout the day. Of course once our press is loaded we get to sample the first grape must of 2017, and make any final adjustments to the presses.

Every year the density of the grape juice varies, and so we often change the time and pressure used for pressing according to the physiology of the berries. Obviously if the juice is thin, as in the vintages with higher rainfall, then we obviously don’t want to ‘over-press’ the fruit and extract too many phenolics (astringency originating from pips and stems). Conversely, in years when there is a lot of sun and the berries are smaller, with thicker skins and very concentrated juice, then we have to strike a fine balance between approaching the best of the must, but without extracting any of the bitterness. Complicated, but calculated.

I have to conclude that our first day passed off very smoothly. No sooner did we empty the press, than we had almost the exact amount of fruit ready to recharge it. Of course, I could claim that it was down to perfect organisation, but I have to admit that it was much more by chance than by precision planning.
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Weather watch

September 1st, 2017 | Bodega

[:en]So now we are almost ready, a few bits of last minute cleaning in the bodega, and grapes just hanging around waiting! So now it is simply a question (as every year), of watching the weather. To be honest, August was a very odd month, and certainly not as hot as usual. A high percentage of overcast days, a few days of drizzle and light rain (nothing substantial), and when the sun did eventually appear, it wasn’t exactly “scorchio” – it other words, only moderately hot. The final few days for example, even during unbroken sunshine, the daytime temperature reached no more than 25°C (77°F), and nights were also quite cool – down to about 14°C (57°F).

It is almost certain that we will kick-off next week, but exactly when will be determined by the weather Gods. As always I am following about four or five different weather websites, all of which are marginally different. Generally good, but with a possibility of showers. They have been wrong before.

I will just have to consult my weather stone (see picture), which is much more accurate.[:es]So now we are almost ready, a few bits of last minute cleaning in the bodega, and grapes just hanging around waiting! So now it is simply a question (as every year), of watching the weather. To be honest, August was a very odd month, and certainly not as hot as usual. A high percentage of overcast days, a few days of drizzle and light rain (nothing substantial), and when the sun did eventually appear, it wasn’t exactly “scorchio” – it other words, only moderately hot. The final few days for example, even during unbroken sunshine, the daytime temperature reached no more than 25°C (77°F), and nights were also quite cool – down to about 14°C (57°F).

It is almost certain that we will kick-off next week, but exactly when will be determined by the weather Gods. As always I am following about four or five different weather websites, all of which are marginally different. Generally good, but with a possibility of showers. They have been wrong before.

I will just have to consult my weather stone (see picture), which is much more accurate.

[:]

Final Prep

August 28th, 2017 | Bodega

The 2017 harvest is fast approaching, probably only a week or so away from kick-off. Grape samples are being collected and analysed and the bodega is still being prepped (as we have been doing for the last few weeks now). As you will know, the biggest single chore was to finish the grape reception, which I am very happy to say is now complete. This will increase the available floor area by more than 50%, and so hopefully, this will relieve some of the congestion at peak times. “Vamos a ver” as they say in Spanish.

Not only do we now have to make sure that all equipment is spotlessly clean and tested before any single grape can enter, but we also have to re-organise a little in order to create additional space for working. At the top of our building our grape reception now has the new floor area, but on lower levels, stock, pallets and equipment is moved into adjacent areas that are not required during the harvest. In short, it leaves the bodega looking a bit chaotic (even if it’s not).

Out in the vineyards, everything is ready – grass between the vines is trimmed, and the grapes are entering the final phase of maturity. Samples taken so far are giving good indications regarding quality, and yields look just a bit higher than last year. As they say in the Boy Scouts – be prepared… and I think we are.

Just add milk…

August 11th, 2017 | Bodega

Talk about cutting it fine – on the last day before our very short summer closure, we are putting the final touches to the grape reception. This work started about three months ago, and perhaps if we had been working full time on it, would have been finished two months ago. Unfortunately we didn’t have the luxury of too much spare time in order to give this one task our full attention.

So all the tiles are laid (and what a difference that makes!), and now we are just adding the milk…. to be honest I’m not sure what the colloquial expression would be in the UK building trade, but here in Galicia, apparently, the cement that fills the gaps between the tiles is called the ‘milk’ (even though it’s dark grey). Whilst it’s true to say that this cement does have a very liquid consistency, it’s looks more like the thickness of double cream to me!

So, we are almost ready, albeit there is still a bit of re-organising to do when we come back to work, in a week or so. The August weather is a bit odd too. The month started with a couple of cloudy days with drizzle, but now it’s sunny, windy, and quite cool. For the last few days there has been a stiff breeze blowing, and whilst, during the day, it’s still warm enough to sit on the beach (mid-20’s °C – mid to upper 70’s °F), the evenings and nights have been quite chilly, indeed almost cold – down as low as 12°C (53°F). Obviously this will slow things down a bit, as far as fruit maturity is concerned, so instead of a harvest at the very beginning of September, it could well be delayed by a week or so. As always we’ll just have to wait and see.

Are those tiles vertical?

August 3rd, 2017 | Bodega

It’s been a while since I mentioned our grape reception, simply because the work had been placed on a back burner for a while as we completed other, more pressing jobs. As you may already know, this space is used exclusively during the harvest period and therefore our only objective is to ensure that the construction is complete before the end of August (harvest is anticipated for early September).

The final remaining chore is to finish the floor (or is that the wall?), with some heavy duty tiling – probably only a few days work, before we can then give the area a thorough cleaning.

I have to apologise for today’s photo, I couldn’t resist. It was just the way that David was studying the floor that gave me the idea to play with the angles a little. (Hopefully people might have a double-take when they’re browsing!)

And the prep goes on

July 31st, 2017 | Bodega

I know that this gets pretty boring, but please don’t forget that our harvest and wine making is a cyclical process that repeats itself over and over again (wow, I was tempted to make a comment about Angela there, but I resisted). Having said that, no two vintages are exactly alike, although the build up and preparation that we have to make is more or less the same.

Apart from all the bottling that we are doing, we also have maintenance guys working in the bodega. Not our own guys this time, but outside contractors who service all the heavy machinery that we rely on at harvest. Of course, the key pieces of kit are the presses, and so, quite naturally, these get a priority inspection and service. When the engineers work on the presses then, quite naturally, they have to test them. The noise that our presses make is very distinctive and reverberates around the whole bodega……. and for us this noise can only mean one thing – harvest is imminent! Long days and nights in the bodega are beckoning. 

It’s been a while since I mentioned the weather, so here’s a quick update. The last week or so has been very changeable, some sunny days, some cloudy days, some wet days. The rain that we have had has been light, perhaps just enough to refresh the vines, and daytime temperatures have not been excessive (usually around the mid-20’s C – about 75-80°F). After inspection today, on a clear, sunny morning, our fruit is still looking healthy and progressing nicely. 

Logistics!

July 24th, 2017 | Bodega

At this time of year planning, and more especially, forward planning is the key.

I mentioned only the other day that we had been busy racking wines, but the other very important procedure in our pre-harvest planning is bottling. Freeing up a few extra tanks to accommodate the new grape must. However, this year, there has been one major hiccup in that process.

Our bottle manufacturer was hit by a ransomware extortion attack, which pretty much closed down their entire production for a number of weeks. Obviously not having bottles during our peak bottling period is a bit of a handicap to say the least, but in the circumstances there was nothing we could do, except to wait patiently until our supplier’s systems were fully restored.

Unfortunately our first delivery of bottles last week was also a bit of a disaster! We had been promised that our truck was loaded and leaving the factory in Bourgos, arriving with us first thing the following morning (with our entire team poised waiting to unload and start work). Not only did it not arrive, but we subsequently discovered that it was in fact, never loaded. No real explanation was ever offered.

Suffice to say that I am always at a bit of a loss to understand why, at the same time every year, Spanish industry appears to be taken by surprise when the holiday season kicks in, and they find themselves short-handed. Malware apart, there are always delays and missed deadlines when it comes to supply and delivery. Probably the biggest surprise of all is that I continue to be frustrated by these problems…

Floor update

July 10th, 2017 | Bodega

Work on extending our grape reception area continues (when we can find the time), and we now have the drains in place ready the final phase – laying the floor. The first step will be a concrete pour, probably later this week, before finally laying the tiles. 

As you may have seen from previous posts, the foundation of this floor is quite substantial, but of course, it has to be. At peak periods this floor will need to support a considerable amount of weight. Individual baskets of grapes (about 20kg each) are stacked on pallets as they arrive – usually 35 baskets per pallet, so that they can be moved around more efficiently. Although we pride ourselves on loading presses with the minimum of delay, there may be periods when we have a number of pallets waiting in the queue. At around 600/700kg per pallet the weight soon adds up, and so. quite clearly, the floor has to be strong.

Never too old to learn

July 7th, 2017 | Bodega

It occurred to me that on my recent list of ongoing tasks (keeping us super busy in the bodega at the moment), I omitted to add training. Yes, once a week, Angela, Luisa and myself attend a four hour session to learn all about our new software system. At the beginning of the year we launched our revised accounts system, which from this September (at harvest time) will be partnered by an entirely new stock control system.

However, this is no ordinary stock system, as it will record every aspect of our wine production in fine detail – otherwise known as traceability – from grape to bottle. In fact, I guess that the vast majority of people would be quite surprised by the amount of detail required, actually beginning out in the vineyards whilst the fruit is still growing. Every lot number of every treatment (organic or otherwise), used by both the bodega and our grape suppliers is recorded – together with dates and amounts applied. This level of detail (including lot numbers etc.) is carried through the entire wine making process, right down to the bottle and cork used to produce every single wine. Yes, even bottles and corks are allocated lot numbers.

Of course, the simple reasoning behind this being that if any one bottle is discovered to have a technical defect, then the entire batch (usually from a specific tank) can be withdrawn from sale, and the fault traced right back to the very grape with which it was produced, if necessary. The amount of information recorded for your delicious bottle of albariño is mind-boggling!

So not only do we now have to learn how the system works, but somehow we have to find the time to input all the data. Good job that the days are longer at this time of year…

It’s been a while

July 4th, 2017 | Bodega

Oh dear! I am very conscious that I have not posted in a while, but don’t worry, I have lots of ready-made excuses!

Firstly, we had a few days away in Belgium (not bodega business but for the graduation of our daughter after completing her Masters in International Law). Meanwhile, back in Galicia we have simply been very, very busy – possibly taking on too many projects all at the same time: Still working on extending the grape reception, adding an irrigation system to one of our vineyards (more on that later), and racking the final tanks from their lees (after nearly nine months resting quietly).

The truth is that we could perhaps, have left some wines on their lees for a little longer, but the reality is (believe it or not) that we have to start preparing the bodega for the 2017 harvest. Between now and the end of August, we still need to bottle a few more tanks, and empty some of the tanks immediately adjacent to the presses, just make it just a tad more convenient when moving the grape must. Please note that we never ever move wine unless we really have to, and so we usually encompass any re-positioning of our wine within the racking process itself – relocating the clean wine well away from the pressing area. 

Today’s photos shows the impressive tartrate crystal formation at the bottom of our tanks when we rack the wines. They instantly reminded me of the dramatic Jurassic limestone strata of the Dentelles de Montmirail in the Vaucluse region of France, with their sharp-edged ridges and spikes.

By the way… Happy 4th July!

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